Machining of Flexible Recycled Composite Components for Electric Vehicles and Aeronautics - MachFlexComp

Project summary

The use of recycled eco-friendly composite for manufacturing components is a need in circular economy for a more sustainable Europe. This project uses advanced composite engineering solutions to ensure the durability of these materials when undergoing downstream machining processes and proposes adaptations to optimise the integrity of the finished component. The project has four main objectives: (i) use recycled composite materials to reduce material wastage and consumption of energy and resources in manufacturing, (ii) develop fixture devices to prevent workpiece vibrations when machining flexible parts, (iii) develop PCD optimised cutting tools for robotic machining, and (iv) model the complex 3D cutting process of flexible composites parts. Potential applications for these sustainable materials include electric vehicles, micro mobility, air mobility platforms and urban furniture. Successful implementation of the project will enhance the durability of the manufacturing process.