Enhancement of reliability of 3d printed fibre reinforced polymer parts via material modelling and insitu 3d X-Ray inspection technology - Reliable GF-3D

Project summary

The main objective of the project is to enhance the reliability of Fused Filament Fabrication FFF parts to enable their use as real, loadable parts, e.g. for use as spare parts for automobiles or machines, personal protection equipment or even for repair of thermoplastic structures etc. where highly flexible and customized manufacturing processes are strongly recommended. Therefore, also fibre reinforced (short fibre and continuous fibre) polymers, which provide better mechanical performance, are in the focus of the investigations. This shall be achieved via scientific approved qualification of 3D-printed objects made by the FFF technology on portal and also robot based printing systems. For a deep understanding of the correlation between material composition, process parameters and the mechanical performance of 3D printed parts and 3D X-Ray insitu inspection method shall be developed.

Project Details

Call

Call 2017


Call Topic

Materials for Additive Manufacturing


Project start

01.08.2018


Project end

31.01.2021


Total project costs

1.515.000 €


Total project funding

1.177.000 €


TRL

3 - 5


Coordinator

Dr. Ralf Schlimper

Fraunhofer-Institute for Microstructure of Materials and Systems, Walter-Huelse-Str. 1, 06120 Halle, Germany


Partners and Funders Details

Consortium Partner   Country Funder
Fraunhofer-Institute for Microstructure of Materials and Systems
https://www.imws.fraunhofer.de
Research org. Germany DE-JÜLICH
RayScan Technologies GmbH
https://www.rayscan.eu
SME Germany DE-JÜLICH
AGOR Kunststofftechnik GmbH
https://www.agor.de
SME Germany DE-JÜLICH
Brightlands Materials Center
http://www.brightlandsmaterialscenter.com
Research org. Netherlands NL-M2i
University of Eindhoven TU/e
https://www.tue.nl
University Netherlands NL-M2i
FBZ institute of Merseburg university
University Germany DE-JÜLICH

Keywords

3D printing, quality monitoring, material processing, material behaviour, X-ray tomography, qualification procedure, integrated inspection