Durable ceramic composites with superhard particles for wear-resistant cutting tools - DURACER

Project summary

The aim of the DURACER project is to utilize the remarkable beneficial properties of cubic boron nitride (cBN) to obtain a new generation of Spark Plasma Sintered (SPS) tool materials and to use these materials to create high-performance cutting tools. The modification of alumina-based matrix with cBN particles will improve hardness, fracture toughness and wear resistance of DURACER composites. Comprehensive tribological studies and industrial machining tests will demonstrate the performance of the material in the industrially relevant environment. The cutting tools made of DURACER composites could substitute a large portion of tools made of sintered carbides (because of better performance at elevated temperatures), ceramics (because of higher hardness and fracture toughness) and superhard materials (because of better wear resistance-to-cost ratio). Potential consumers of the project results are mainly manufacturers of tools and tools users.

Project Details

Call

Call 2017


Call Topic

High performance composites


Project start

01.06.2018


Project end

31.05.2021


Total project costs

327.500 €


Total project funding

320.000 €


TRL

3 - 6


Coordinator

Dr. Piotr Klimczyk

Institute of Advanced Manufacturing Technology, Wroclawska 37a, 30-011 Krakow, Poland


Partners and Funders Details

Consortium Partner   Country Funder
Institute of Advanced Manufacturing Technology
https://www.ios.krakow.pl
Research org. Poland PL-NCBR
JG SERVICE
https://www.jgservice.pl
SME Poland PL-NCBR
Institute of Materials Research (IMR) Slovak Academy of Sciences
https://www.imr.saske.sk
Research org. Slovakia SK-SAS
Tallinn University of Technology (Tallinna Tehnikaulikool)
https://www.ttu.ee
Research org. Estonia EE-ETAG

Keywords

ceramics, durability, critical raw materials, oxides, extreme pressure, cubic boron nitride, fracture toughness